Industrial Flooring
Resinous flooring systems selected around substrate condition, traffic, chemical exposure, hygiene, cleaning regime and operational requirements — from 2.5 mm to 6 mm.
MF · HF · UT systemsIndustrial asset protection · Nelspruit, South Africa
Floors, linings and structures built for aggressive industrial environments.
ChemiCorp Projects is the specialised project-execution division of ChemiCorp, a South African industrial and chemical business founded in 2011. We assess, specify and install resinous flooring, acid-resistant linings and corrosion-control systems — and we maintain our own chemical plant with them.
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Installed around live process equipment.
Resin flooring · food processing
What we do
Asset-protection problems rarely begin with a product. They begin with a failing floor, a corroding structure, a chemically attacked substrate or deteriorated concrete. We treat them as technical problems requiring complete solutions.
Resinous flooring systems selected around substrate condition, traffic, chemical exposure, hygiene, cleaning regime and operational requirements — from 2.5 mm to 6 mm.
MF · HF · UT systemsProtective lining solutions for floors, containment and process infrastructure exposed to aggressive chemicals — including EPO TAR systems with acid-resistant tile and brick.
6 mm EPO TAR · tile & brickAssessment, preparation, protective coating maintenance and corrosion-control interventions in aggressive industrial environments.
Repair of deteriorated industrial concrete as part of an integrated protective-system scope, not an isolated patch.
Protection and detailing of structures, interfaces and joints where water ingress or movement must be controlled.
Planned and remedial maintenance of protective systems and industrial assets, informed by eight years of running and maintaining our own chemical plant.
Planned · remedial · shutdownSurface preparation
Correct preparation creates the profile a coating system needs to bond and perform. Skip it, and the best system on the market will still fail — usually at the worst possible time for production.
Why the profile matters
Left: a coating applied over laitance and contamination is bonded only to a weak surface layer, and fails at that interface. Right: mechanical preparation removes it and creates the profile the system keys into.
System build-up
Portfolio designations — 2.5 mm, 4 mm, 6 mm — describe the total built thickness of a bonded system, not a single coat. Each layer does a different job, and the detailing at the edges decides how long the middle lasts.
Bonded system, in section
Indicative build-up. Layer count, thickness and materials are selected per project against substrate condition and service environment.
Coving & wall junction detail
Open wall-to-floor joints trap water, product and cleaning chemicals. Coving carries the system up the wall in one continuous surface so there is no joint to fail.
Preparation first.
Performance follows.
Project focus
A containment structure lined for aggressive service: a 6 mm EPO TAR protective membrane overlaid with acid-resistant tile and brick, with every corner, wall and floor interface detailed by hand. Built in layers, because a lining is only as good as its weakest joint.
Built in layers
The membrane is the chemical barrier; the brick and tile take the mechanical and thermal punishment above it. Both are needed — neither works alone. Only the membrane thickness is dimensioned here; brick, bedding and joint dimensions are selected per project.
Who we are
ChemiCorp operates its own copper sulphate manufacturing facility at approximately 280 tonnes per month. For eight years we have carried out corrosion control, acid-resistant lining work and protective coating maintenance in that environment — which gives us an owner's perspective on service life, downtime and maintainability.
One company.
One scope.
One point of accountability.
Assessment · specification · supply · execution · support
The Projects division extends ChemiCorp's capabilities beyond chemical supply and manufacturing into specialised asset protection, industrial flooring, protective linings, corrosion control, rehabilitation and industrial maintenance.
It is backed by an operating industrial business with chemical procurement across China, India, Europe, the Americas and the Middle East, hazchem delivery capability, and established relationships in mining, agriculture and industrial markets — which shows up on site as supply continuity and material access.
Industrial focus
Environments where floors, structures, coatings and containment systems are exposed to demanding operating conditions.
From site to handover
Nine stages, in order. Integrated responsibility removes the interface risk between supplier, applicator and client — there is no one else to point at.
Inspect the facility, substrate and operating environment.
Determine the deterioration mechanism and required performance.
Choose an appropriate technical system and material solution.
Define preparation, sequencing, access and execution methodology.
Complete substrate preparation and required repairs.
Apply or install the selected system.
Verify workmanship against the project and system requirements.
Return the completed area to the client.
Provide maintenance and remedial support where required.
On site
Resin systems laid in working facilities — around drainage, process equipment, wall junctions and the interfaces where floors actually fail.
Selected project experience
Completed by Cameron Tarrant-Philips as a sole proprietor prior to his appointment at ChemiCorp Projects, and included with his permission as part of his professional portfolio. These are not represented as historical ChemiCorp Projects contracts.
Showing 22 of 22 projects
| Project / client | System designation | Region |
|---|---|---|
| BI Group | 6 mm UT | South Africa |
| Mayo Mac's | 4 mm MF | South Africa |
| A1 Fisheries | 6 mm UT | South Africa |
| Bronpro | 6 mm HF | South Africa |
| MMC | Acid lining | South Africa |
| CIM Bakers | 4 mm / 6 mm | South Africa |
| Fenix Construction | 6 mm HF | South Africa |
| Amber Macadamias | 4 mm | South Africa |
| Hazyview Cold Storage | 4 mm | South Africa |
| Niice Foods | 4 mm | South Africa |
| Sunbake Hazyview | 4 mm | South Africa |
| Blom Medical | 4 mm | South Africa |
| RCL Malalane | 6 mm | South Africa |
| Nkomati Fuel Hazyview | 6 mm | South Africa |
| Barberton Abattoir | 6 mm | South Africa |
| Barberton Mine | 6 mm | South Africa |
| Sheba Mine | 6 mm | South Africa |
| Bamburg Beef | 6 mm | South Africa |
| Banana Plantia | 2.5 mm | South Africa |
| Heineken Mozambique | 6 mm | Mozambique |
| KFC Mozambique | 4 mm | Mozambique |
| Southern Sun Maputo | 6 mm | Mozambique |
Commercial case
Six reasons that hold up under questioning from an engineering or maintenance manager.
Direct experience maintaining our own corrosive chemical-production environment.
Cameron Tarrant-Philips brings an established portfolio of flooring and lining work completed before joining ChemiCorp.
The project starts with the operating requirement and the substrate, not a predetermined product.
Assessment, material selection, supply, execution and support through one partner.
ChemiCorp's chemical procurement, manufacturing and logistics capability supports execution.
Solutions considered against service life, downtime, access and future maintainability.
HSEQ
We recognise the HSEQ requirements of industrial project execution. Specific certifications, safety statistics, applicator accreditations and formal management-system claims are deliberately left off this page until they are verified — we would rather understate them than have a client discover the gap on site.
Contact
A deteriorating industrial floor, corrosion, chemical attack, a damaged lining, concrete deterioration or ongoing plant maintenance — send the problem, the process environment and the approximate area, and we will come back with an assessment approach rather than a product quote.
Cameron Tarrant-Philips
Head of ChemiCorp Projects
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